Hauled the boat and surprise, surprise!!

Aquarius

Angler
I had the boat hauled for the winter and I was shocked by the condition of the propeller and the propeller nuts. I have owned this boat for 23 years and have never had this problem.

Back in July, I had to have my tranny removed from the boat and rebuilt. It was done at the dock with the boat in the water. Of course, the engine was disconnected from the shaft. That left an isolated monel shaft and a NiBrAl prop all alone in the mostly salt water of Woodcleft Canal. I have always clipped a zinc guppy to the shaft when not in use. There is no room on the shaft for a zinc collar. The space between the propeller hub and the back of the cutless bearing is too small.

The guy doing the tranny pull did have the zinc disconnected when he pushed the shaft out to make more room to work. It was disconnected from the guppy maybe a week.

I just can't imagine this happening in such a short period of time.

Galvanic corrosion is from dis-similar metals which is what I (and most of us) have below the water line. Electrolysis occurs when there is some outside influence. An electrical problem at the dock, a live wire in the water or something like that. If that was the problem other boats would have been effected. My dock neighbor is a downeast and I checked his prop when hauled and it looks beautiful. No corrosion at all. I can't imagine a wiring problem on board my boat. I am pretty familiar with everything electrical and I had no issues with anything all season. My rudder zinc was 50 to 60 percent wasted which is totally normal. My heat exchanger zincs had the usual very small wastage. The Southbay strainer zinc had small wastage which is totally normal.

I have always had two regular size nuts holding the prop on rather than the half nut locked on by the full nut. It was that way when I bought the boat so I never bothered to change it. (If it ain't broke, don't fix it.) The one nut was almost totally gone. If I had to go hard astern this fall while pulling the hook out of a blackfish spot I would have knocked the prop right off the taper. I did not notice any change in performance so the missing metal and the chewed up leading and trailing edges didn't cause any major issues. I always loose a little speed towards the end of the season and the hull gets slimy but again, totally normal.

At least I have a spare prop. I don't think this one can be rebuilt. A new one will go about a grand and with the supply chain BS, who knows what the lead time from Michigan Wheel might be.

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With Christmas coming I will have a little time to pick up some books. I have got to figure this out. Is it simple galvanic corrosion or is this electrolysis from some stray currents, either from my boat, my marina, or possibly another near by boat. The world wonders.
 
With Christmas coming I will have a little time to pick up some books. I have got to figure this out. Is it simple galvanic corrosion or is this electrolysis from some stray currents, either from my boat, my marina, or possibly another near by boat. The world wonders.
Looks more like electrolysis....too much damage from a simple galvanic reaction......especially if it's never happened before. Check ground straps for anything through-hull. One might have been clipped during the repairs or corrosion at one end. Saw this once before years ago after a skeg replacement.....ground strap was left off under the deck.....scratched our heads for day's trying to figure it out.
 
The rudder was fine. The zinc had the normal deterioration. I have seen the rudder zinc completely gone on one or two occasions over the years.


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Thanks for the suggestion. I might be able to fit that between the prop and the cutless bearing. I was also thinking of a zinc fairwater and propeller nut.

The leading and trailing edges of the prop are all chewed up. It looks like someone went hard aground and went forward and reverse to get off. The previous owner may have had that prop rebuilt and the electrolysis / galvanic action attacked the filler metal that the rebuilder applied. Or, because that is were the prop is thinnest and more heavily stressed, made it vulnerable to erosion.

I am really not sure what happened here. I did not have any groundings last season. The only odd thing was having the shaft disconnected from the engine during the tranny rebuild. I am not sure if this is from galvanic corrosion (the zincs would help but in 23 years this has never happened to this boat) or electrolysis from some outside source. In that case, all the zinc in the world would not help. I have always had a zinc guppy clipped to the shaft while the boat is at the slip. There was no unusual deterioration of that zinc.

This is a real mystery. The only electric component regularly submerged is the bilge pump float switch. I have a diaphragm pump because of the shape of the Groverbuilt keel so the pump is not near the bilge water.

I am going to have to spend some time next season with a multimeter trying to figure out what is happening down there. Hopefully, I can go 2022 without my prop falling off!

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If you're on Woodcleft my bet would be another boat or shore electric. There's a few places there that are about to fall into the canal. I'm sure there's plenty of bad wiring too. Zinc will help by sacrificing itself first, but Nibral has aluminum in it and has pretty poor tolerance for any kind of current.
 
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